Choosing the Right Variable Transformer

Need the Right Variable Transformer? We’ve Got You Covered.

Choosing the right variable transformer ensures efficient voltage control for your specific application. Whether you need precise analogue or digital metering, high current capacity, or compact control, this guide will help you find the ideal Portavolt or Regavolt model.

What is a Variable Transformer?

A variable transformer, also known as a variac or autotransformer, is a type of electrical transformer that allows users to adjust the output voltage over a continuous range—typically from 0 up to 115% of the input voltage. This adjustability makes them essential in a wide range of applications, from precision laboratory testing to industrial voltage control systems.

Unlike standard transformers that deliver a fixed output, variable transformers offer fine control over voltage, ensuring that electrical devices receive exactly the amount of power they need. This is particularly useful for equipment that requires soft starting, calibrated voltage testing, or stable voltage supply under varying load conditions.

How Do Variable Transformers Work?

Variable transformers function by altering the output voltage via a movable carbon brush that slides over an exposed winding. As the brush moves, it taps into different points of the coil, changing the output voltage in real time. This simple yet effective design offers high reliability and efficiency.

Most models on the market—such as those in our Portavolt and Regavolt series—are single-phase, supporting a 230V or 240V input, which aligns with standard UK mains supply. Output voltage typically ranges from 0–115%, 0–240V, or even up to 275V, depending on the model.

Common Uses of Variable Transformers

Testing and Calibration

Accurately simulate different voltage conditions for research and product development.

Laboratory Equipment

Deliver stable and adjustable voltage for sensitive instruments.

Motor Speed Control

Regulate the input voltage to motors in HVAC systems and conveyor belts.

Power Supply Conditioning

Compensate for voltage drops or surges in sensitive electronic equipment.

Why Use a Variable Transformer?

Adjustable Voltage Control – Tailor voltage output to match specific equipment needs.

Improved Safety – Soft-start capabilities reduce electrical stress on sensitive components.

Long-Term Durability – High build quality, such as that found in Lyons Instruments' Regavolt and Portavolt ranges, ensures reliable performance over time.

Energy Efficiency – Low internal losses and efficient design reduce energy waste.

At Lyons Instruments, we offer a comprehensive range of enclosed and open-frame variable transformers, including models with analogue or digital metering, as well as high-current units for industrial applications. Whether you're managing a small lab setup or powering a high-demand industrial process, choosing the right variable transformer is essential for operational stability and safety.

Key Factors to Consider When Choosing a Variable Transformer

Selecting the right variable transformer is essential to ensure safe, efficient, and precise control of your electrical equipment. With various models and specifications available—from compact bench units to high-capacity industrial transformers—understanding the core selection criteria will help you make an informed decision.

Input and Output Voltage

Most variable transformers stocked by Lyons Instruments operate with a standard UK mains input of either 230V or 240V. However, output voltage ranges vary depending on the model and are a critical factor in your selection.

Common output voltage ranges include:

- 0–115% of input (common in Portavolt models)

- 0–240V or 0–275V (seen in many Regavolt models)

- 0–100% or 0–113% for precision control

Current Rating (Amperes)

The current rating, measured in amperes (A), determines how much load the transformer can handle. Choosing a transformer with insufficient current capacity may lead to overheating, voltage drop, or equipment failure.

Always calculate the maximum current your equipment will draw and choose a transformer with at least 10–20% overhead for safe operation.

Power Rating (VA or kVA)

The power rating defines the total load capacity of the transformer and is usually expressed in Volt-Amperes (VA) or kilovolt-amperes (kVA). VA ratings are ideal for smaller, lower-load applications (e.g., 160VA, 500VA). kVA ratings (1kVA, 10kVA, 12kVA) are suitable for high-power environments such as manufacturing, HVAC systems, or lab-scale industrial simulations.

Example: A 230V, 10A model would be rated around 2.3kVA. Choose a power rating that reflects your application’s load while allowing headroom for performance and longevity.

Output Control and Metering Options

Many Lyons Instruments variable transformers are available with analogue or digital meters, while some models come without metering for basic control.

Analogue Meters: Classic needle displays; useful for educational or visual monitoring.

Digital Meters: Offer greater precision and readability; ideal for lab work and professional testing.

No Meter Models: More compact and economical for basic applications.

Enclosure Type and Build Quality

Safety and durability are key, especially in professional or educational environments. Enclosed models offer protective housings that shield the transformer from dust, moisture, and accidental contact—meeting key electrical safety standards in the UK.

Enclosed Transformers: Best for industrial labs, workshops, and schools (e.g. Regavolt 715-ED, Portavolt with meters)

Open-Frame Transformers: Suitable for internal installations or OEM integration, where the unit is housed within larger equipment.

Match the Transformer to Your Environment

When choosing a variable transformer, consider the installation environment, required voltage control, equipment load, and the need for monitoring and safety. Lyons Instruments provides one of the UK’s most comprehensive ranges, supporting everyone from universities to heavy industry with expert guidance and dependable solutions.

Regavolt Series

The Regavolt series is a hallmark of precision and performance in variable voltage control. Widely used across industry, research, and education, Regavolt transformers are available in a vast range of power ratings—from 160VA (0.7A) up to 12kVA (50A). Whether you need compact desktop units or high-capacity floor-standing models, Regavolt offers unmatched flexibility.

Key Features:

  • Input: 230V or 240V (UK standard)
  • Output voltage ranges: 0–113%, 0–240V, 0–275V
  • Current ratings: 0.5A to 50A
  • Available with analogue or digital metering
  • Both enclosed and open-frame models
  • Ideal for: testing equipment, industrial controls, lab use

Top Models Include:

  • Regavolt 715 – 15A, 240V input, digital or analogue meters
  • Regavolt 301 – 0.5A, compact variable control
  • Regavolt 1225 – 25A, high-current enclosed version
Browse Regavolt Variable Transformers

Portavolt Series


The Portavolt range is designed for users seeking durability and portability. These models come in rugged, enclosed casings—ideal for laboratory benches, workshops, and mobile testing stations. Many units in this range include analogue or digital meters, enabling real-time monitoring of voltage and current levels.

Key Features:

  • Voltage range: 0–115% output
  • Current ratings: 10A to 15A
  • Fully enclosed metal casing
  • Available with no meters, analogue meters, or digital meters
  • Excellent for field work, portable setups, and educational environments

Top Models Include:

  • 230V Portavolt 10A with Digital Meters
  • 230V Portavolt 15A with Analogue Meters
  • 230V Portavolt 15A
Browse Portavolt Variable Transformers

Need Help Choosing?

Still unsure which model is right for your application? Contact our technical team for expert advice.

Contact Us

Contact Us

CONTACT INFORMATION

The Lyons Instruments team of product specialists are here to assist and guide you to ensure you get the most from your purchase, offering pre-sale advice and full after-sales support. Our team look forward to hearing from you.

The Allendale Group, Pindar Rd, Hoddesdon EN11 0BZ

+44(0)1992 455927

sales@lyons-instruments.co.uk

Operating Hours: 8:30-16:00